Gears Set to AGMA Standards
The combination of our manufacturing expertise and customer focus has created new opportunities to offer a variety of precision gears to industries beyond printing and converting
Ground gears, helical, spur, plastic and fine pitch – RotoMetrics provides the quality you expect and the delivery times you need
As a member of the American Gear Manufacturers Association (AGMA) and certified to ISO 9001:2000 standards, RotoMetrics is committed to being your full-service gear supplier
Our Gears Overview
Gear Types
- Ground – 245 mm (9.645 in) maximum O.D. / 28 DP – 8 DP / AGMA Class 11
- Helical – 355 mm (14 in) maximum O.D. / 50 DP fine pitch – 4 DP
- Spur – 355 mm (14 in) maximum O.D. / 50 DP fine pitch – 4 DP
- Plastic
Gear Capabilities
- Ground gears are manufactured to AGMA Class 11 using a state-of-the-art Gleason 245TWG high-speed CNC threaded wheel grinder, providing the utmost consistency and hard finishing with significantly shorter turnaround times versus conventional CNC grinding
- Various grinding processes include:
- CNC cylindrical grinding (10.5″ diameter x 59″)
- Surface grinding (20″ x 40″)
- Rotary grinding to 36″ diameter
- Global gear manufacturing in US, UK and Australia
- Full service gear making capability
- FEA / CAD / CAM engineering support
- Metric and imperial gearing
- Mori Seiki CNC lathe (17.7″ diameter x 51:)
- CNC vertical mills – 3 and 4 axis
- Haas VF8 40 tool (X 40″ x Y 20″ x Z 28″)
- Haas VF4 Super Speed – 40 tool
- Haas VF3 20 tool
- In-house heat treatment capabilities:
- Induction heat treating (to 10.5 in diameter)
- Ferritic nitro-carburizing (to 12.0 in diameter)
- Fluidized bed heat treating (to 14.0 in diameter)
- Vacuum heat treating (to 18.25 in diameter)
- External preferred supplier heat treatment (24/48 hour delivery with aerospace capability)
- Sunnen Automatic Hone EC-3500 (6 in stroke) and Sunnen Cylinder King Hone (9 in hone)
- CNC gear inspection to 13.78 in diameter
- Keyway cutting (1.25 in wide)
- High precision environment (HVAC)
- In-house hob sharpening, broaching, gun drilling, laser marking and black oxide surface coating
- Class-leading ERP systems, safehouse disaster recovery, emergency electricity generators
Contact your RotoMetrics Customer Service Representative to identify opportunities for our team to custom engineer a gear solution for you.
- Tag and Label
- Packaging
- Cardboard
- Food and Beverage
- Flexible Packaging
- Pharmaceutical
- Nonwovens
- Battery
- Towel and Tissue
- Specialty Converting
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