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Introduction to Plasma Coatings

1. What are plasma coatings & how are they used in web handling?

Plasma coatings are advanced surface treatments applied to rolls and other web handling components. They provide enhanced release properties, traction control, and durability. These coatings are essential for improving performance in applications involving adhesives, inks, coatings, and materials prone to buildup.

2. How do plasma coatings work?

Plasma coatings create a protective barrier that increases resistance to friction, heat, and corrosion, extending the lifespan of components.

3. What are the key benefits of plasma coatings?

  • Enhanced Release Properties: Ideal for adhesives, inks, and coatings that tend to build up.
  • Optimal Traction Control: Reduces slippage, eliminates air entrapment, and ensures smooth web tracking at higher speeds.
  • Unmatched Durability: Provides excellent wear resistance with up to 72Rc hardness, resisting chemical exposure and abrasions.
  • Cost-Effective: Reduces roll replacements and maintenance, lowering long-term operational costs.

Performance Advantages of Plasma Coatings

1. Why are plasma-coated rolls better than traditional alternatives like silicone bubble, Teflon, or cork tape?

Plasma-coated rolls outperform traditional options in several ways:

  • Better release properties: Reduces material buildup.
  • Lower maintenance: Less downtime for cleaning.
  • Improved durability: Resists scratches and chemical exposure.

Additionally, they resist wear, scratches, and chemical exposure, resulting in lower maintenance costs and higher productivity.

2. Can plasma coatings reduce web handling defects like wrinkles & web breaks?

Yes! Plasma coatings improve traction control and eliminate air entrapment, ensuring smoother web tracking and reducing the risk of costly defects like wrinkles, web breaks, and slippage.

3. How do plasma coatings compare to dead shaft idler rolls?

Dead shaft idler rolls rely on bearings to reduce friction, which can wear out and require regular maintenance. Plasma-coated rolls, in contrast, deliver consistent performance with minimal upkeep, even in high-speed or high-temperature applications, making them a superior choice for many converters.

Plasma Coatings Applications & Industry Uses

1. Which industries use plasma-coated rolls?

Plasma coatings are widely used in industries such as:

2. What materials or applications benefit most from plasma coatings?

Plasma coatings are ideal for applications involving:

  • Adhesives and sticky materials
  • Inks and coatings prone to buildup
  • High-speed web handling requiring precise traction and release
  • Harsh environments with chemical exposure or abrasion

3. Why should converters choose plasma-coated rolls?

Plasma-coated rolls provide a competitive edge by enhancing performance, reducing downtime, and cutting long-term costs. Their versatility, durability, and superior surface properties make them a high-performance solution for modern web handling.

How to Get Plasma-Coated Rolls for Your Operations

1. What proprietary plasma coatings are available from Webex & Componex?

Webex and Componex plasma coatings offer a variety of proprietary polymers designed for:

  • Excellent adhesive, ink, and coating release
  • Traction and low friction
  • Resistance to wear, abrasion, and chemical attack
  • High-temperature performance (up to 450°F)

2. How can I get plasma-coated rolls for my operations?

Maxcess offers Webex and Componex plasma coatings with competitive pricing and fast lead times. Not sure if plasma coatings are right for your industry? Looking to order or learn more about plasma coatings? Visit our Plasma Coatings product page.