In the world of web handling, precision and efficiency are key. Plasma Coatings have emerged as a game-changing solution, offering a host of advantages over traditional alternatives. Here, we’ll explore why plasma-coated rolls are increasingly the go-to choice for converters to replace other release and traction options such as silicone bubble, Teflon, and cork tape.
Enhanced Release Properties Plasma-coated rolls provide superior release properties, which are critical for applications involving adhesives, coatings, inks, and materials that can build up. Plasma coatings minimize material buildup which reduce unnecessary downtime for cleaning and maintenance.
Optimal Traction Control Achieving the right balance of traction and release is essential in web handling. Plasma coatings are engineered to improve traction control, reduce slippage, eliminate air entrapment, and ensure your web is tracking properly at higher speeds increasing product output. This reduces the risk of wrinkles, web breaks, and other costly defects.
Unmatched Durability Compared to traditional roll coatings, plasma coatings offer excellent wear resistance with up to a 72Rc hardness. They resist wear, scratches, and chemical exposure, making them ideal for demanding environments. This translates to fewer roll replacements, lower maintenance costs, and increased profitability.
Advantages Over Dead Shaft Idler Rolls While dead shaft idler rolls are a common choice in web handling, they lack the versatility and performance enhancements offered by plasma-coated rolls. Dead shaft rolls typically rely on bearings to reduce friction, which can be prone to wear and require regular maintenance. In contrast, plasma-coated idler rolls deliver consistent performance with minimal upkeep, even in high-speed or high-temperature applications.
Why Choose Plasma Coated rolls? When compared to other coating technologies, plasma coatings offer a variety of surface properties to meet your specific application needs. Whether it’s improving release, traction, and/or wear resistance, plasma coated rolls are a versatile, high-performance solution that ensures smoother operations and higher productivity.
By choosing plasma coated rolls, converters can gain a competitive edge through enhanced performance, reduced downtime, and long-term cost savings. It’s a smart investment in efficiency and reliability.
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