Maximizing Efficiency with MAGPOWR’s Tension Control Solutions
In the world of web and materials processing, precision and reliability are crucial. Whether you’re working with paper, film, foil, tire and rubber, battery, metal or wire, achieving consistent high quality and operational efficiency depends heavily on the proper control of tension and torque throughout your production line. This is where our industry-leading MAGPOWR tension control systems come into play.
The Industry Standard in Tension Control
At MAGPOWR, we’ve established ourselves as the preferred choice for tension control solutions globally. With over 40 years of experience, our systems have become the most widely installed tension control systems in the world. Our longevity in the market is a testament to our quality and adaptability. We offer a broad range of products, from tension controls and readouts to load cells, brakes, and clutches, ensuring that we can meet the specific needs of any application, from the simplest setups to the most complex systems.
Technology and Expertise at Your Service
Our commitment to excellence extends beyond just our products. Our knowledgeable support and service teams are trained in various disciplines, including application analysis, design, and engineering, ensuring that you get a solution tailored to your specific needs. The support doesn’t stop at installation; we provide ongoing service to ensure your system continues to perform at its best.
Comprehensive Solutions for Every Need
One of the standout features of our offerings is the comprehensive range of accessories and peripheral equipment, made possible through partnerships with other Maxcess companies like Fife, Tidland, RotoMetrics, Valley Roller, and Webex. Whether you need rubber-covered rolls, precision rolls, guiding, inspection, slitting, die-cutting or winding solutions, these partnerships allow us to provide a complete solution tailored to your needs.
Industry 4.0
With our commitment to Industry 4.0, we’ve innovated the tension controller and load cell amplifier families to seamlessly integrate with your machine’s fieldbus network.
Manual and Open Loop Control Systems
We offer a variety of tension control systems, each designed to address specific operational needs. For simpler setups, our manual tension control systems provide a low-cost solution for rewind, point-to-point, and certain unwind applications. These systems are designed to maintain tension across your material and are ideal where the roll build does not change or where small changes in tension from roll to core are acceptable.
For operations requiring more precision, our open-loop ultrasonic unwind systems provide accurate tension control based on changing roll diameter, with no physical contact with the web. These systems are easy to engineer and install, making them a reliable choice for various applications.
Closed Loop Control for Consistent Performance
For more demanding applications, our closed-loop dancer and load cell systems are the go-to options. These systems are designed to maintain constant tension, even in start/stop applications or when working with out-of-round rolls. With advanced features like inverse diameter output and web break detection, our systems ensure precise control, reducing slip heat in clutches and prolonging the life of your equipment.
Monitoring and Safety
Precision in tension control isn’t just about maintaining quality—it’s also about safety. Our tension monitoring products provide accurate readouts that can be easily integrated into your existing systems. These include analog and digital displays, amplifiers, and other components that help you maintain control and prevent issues before they arise.
Our Perma-Tork assemblies offer an additional layer of control, particularly in testing and as a torque-limiting device. With features like constant slip torque and soft power transfer, Perma-Tork ensures that your system remains safe and operational even under demanding conditions.
Global Reach, Local Support
Our influence extends across the globe, with operations in North America, South America, Europe, and Asia. No matter where your operation is located, you can rely on us for the high-quality tension control solutions that are essential for maintaining the efficiency and quality of your production line.
MAGPOWR’s range of tension control products is designed to help you achieve the high-quality results your production line demands. With our extensive experience, technological expertise, and comprehensive product offerings, we are the trusted partner you need to keep your operation running smoothly and efficiently.